This is the problem I'm talking about. Notice how the TV-Out is too thick to fit. I'm not about to chop it off, since the features of the All-In-Wonder is why we have the card in the labs. I tried sanding it, but it wasn't really going anywhere. I didn't have a metal file handy, so it's time to turn on the ole dremel.

The problem I was having was the aluminum melting. I turned the dremel on to "high" and did short bursts to slowly grind the opening down. The goal here is to expand the opening so that I can fit the TV-Out through. There wasn't any need to grind the whole opening down, just the tapered part.

Here is a clearer picture of the problem we had, and after a little shave...

... we've widened the opening. Now, I did some measurements beforehand, as to not grind off too much, so some preparation is in order. So, did it work?

Yessiry! The card slid in like a charm, and I was off to the review bench. Well, I snuck about 1 or 20 games of Return to Castle Wolfenstein Multiplayer in first, but now I got the card installed.

Now, I know that this guide is a little rushed. I'm assuming most of you know how to operate a dremel. If not, just use a file. To be honest, there's no mention of this "issue" in the manual or on the website. I didn't hear about this from anyone, and it came at me out of left field. I'm sure you guys would have been able to figure this out without me, but I felt this information was important to pass along. Good luck.

Oh, by the way, this card rocks. Expect a review soon.